Spraying waterworks is an extension of lean production methods from automobile manufacturing to vehicle maintenance. It refers to the re-planning of the squeezing spray shop, the use of specific methods to transform the workshop into different functional areas, and the specific working methods are performed by specific operators. Because the different processes of the vehicle to be repaired are performed in different areas and by different mechanics, it is similar in form to the “assembly line” of the automobile production plant and is therefore called “flowing operation”. According to its implementation form, it can be divided into hardware flow and process flow. According to the connection method of each process, it can be divided into non-beat flow and rhythm flow. The traditional refinish process is one-to two-person repairs. A repair process consists of more than 10 process steps. The spray line is a reasonable process for the paint repair process. The equipment and personnel are divided according to the process flow. Thus, a complex matter is simplified, and a complete refinish paint process is generally divided into 7-9 workstations (sheet metal, squeegee, sanding, primer, cover, finish, drying, throwing, Assembly,), each according to their own circumstances, the flexibility to choose the number of workstations hardware flow The construction time of each workstation is almost similar, each workstation according to the workload of each repair vehicle to adjust personnel, respectively, responsible for the work of different processes, To ensure that each station has similar working hours, just like the assembly line of a car assembly, the working time of technicians at each workstation is strictly controlled to ensure that the vehicles are completed according to the planned time, and the maintenance quality of each workstation is also strictly controlled. After the completion of the maintenance of quality, all the cars were completed in accordance with the expected time. Let's explain one by one:

Present by GL Spray booth Solution provider

When most of repair shop or vehicle warehouse buy auto paint booth, they usually will choose some other parts for them paint booth.

Such as below:

1. Safety Thermostat

The safety thermostat(shown in Fig.1.10), placed in the generator group near to the heat exchanger, switches off the electric system if the air flow reaches a temperature superior to 90°C

2. Anti-vibration Joint  

The anti-vibration joint (shown in Fig.1.11), placed between the generator groups, and exhaust air unit with active charcoals and the spray booth, is necessary to isolate the vibrations produced by the motor and the fan. The joint is formed by two edges of zinced plate connected by a belt of PVC that by contorting does not transmit the vibrations to the work environment.

3. Active carbon system

The exhausting air device have active charcoals, which the air from the paint booth environment and to decrease the percentage of polluting agents. It is composed of:

Metal frame, there rock in the panel which can keep the temperature Filtration group, composed of seven layer of active charcoal which remove the solvent fumes (purification plant).

When the Auto Paint booth working, It will have many paint mist, in order to protect the environment. We have to recycling paint mist, it can be divided into two parts:

First, when spraying the workpiece in the paint booth, the paint mist collides with the water curtain, and the water curtain dissolves into the paint mist and falls into the water tank;

Second, the paint mist that has not dissolved into the water curtain enters the water washing chamber through the gap at the bottom of the water curtain plate, and is fully mixed with the water mist sprayed from the atomizing nozzle, and the gas and water are separated and settled into the water tank. A paint mist coagulant is periodically added to the water tank to form a paint residue.

The design editor Key points

1. Determine a reasonable configuration form.

2. Determine the reasonable average flow rate of the horizontal plane air in the spray booth.

3. The air supply and exhaust system are reasonably matched to ensure a slight positive pressure in the painting room.

4. The thickness of the water curtain should be uniform. Pay attention to the structure of the water tank and the distribution of the water supply pipeline.

5. The distance from the lower part of the water curtain board to the liquid level of the water tank should be reasonable.

6. Washing atomizing nozzles and pipelines should be easy to disassemble, replace and clean.

7. Separation of gas and water should be sufficient and easy to clean.

Offer by GL Auto Paint booth.

Common Treatment Methods The main pollutants produced by spray painting are organic solvents and organic gases generated by the volatilization of thinners. Common methods for handling such organisms are:

1. Direct combustion method: using oil or natural gas as an auxiliary fuel to burn and heat the mixture to a certain temperature (700°C-800 °C), the use of heating and high temperature methods, the direct treatment of organic waste gas to achieve the purpose of exhaust gas purification;

The method is simple in technology, low in equipment investment, but high in energy consumption and high in running cost.

2. Water spray method: Spray paint exhaust water treatment water spray technology is widely used in air pollution control, and has been applied in the spraying process. For example, the water curtain cabinet is used as an example. The principle is to spray water in the exhaust, water-soluble or large particles. Settlement to achieve the purpose of separation of pollutants. After sedimentation and filtration at the same time, the water can be reused to reduce the waste of water resources. The water spray has a very high efficiency in the treatment of large particles and is usually used in the pretreatment of exhaust gas treatment.

3. Activated Carbon Adsorption: Activated carbon is used as an adsorbent because of its large adsorption surface area and strong adsorption capacity. When exhaust gas passes through an adsorbent, harmful substances in the exhaust gas are adsorbed and the exhaust gas is purified; the organic gas is directly adsorbed, and the equipment It is simple, small in investment and convenient in operation, but it requires frequent replacement of activated carbon and subsequent treatment of activated carbon that is replaced after use.

4. Photo-Oxygen Catalytic Degradation: The mercury lines in the UV tube are excited to produce characteristic lines of mercury, and ozone is generated by ionized air. Ozone is a strong oxidant, which has the functions of sterilization and deodorization; meanwhile, when photo-oxygen catalysis, Its nano-wavelength light energy can effectively cut, break chain, burn, crack the molecular chain of exhaust gas, change the molecular structure of exhaust gas, and then through strong oxidization, combine the destroyed exhaust gas molecules or atoms with O3, organic or inorganic polymer The odorous compound molecular chains are converted into low-molecular compounds such as C02, H2O, etc. during the catalytic oxidation process. UV photo-catalysis can be regarded as a kind of cold combustion. The catalyst uses a honeycomb metal mesh as a carrier, catalyzes the reaction under full-scale contact with a light source, and amplifies the effect of a light source of 10-30 times, making it fully react with the exhaust gas. Shorten the contact time between the exhaust gas and the light source, thereby improving the efficiency of exhaust gas purification and deodorization.

 

5. Plasma reaction method: The exhaust gas molecules are decomposed using a plasma containing a high-energy reactive group to generate carbon dioxide and water, thereby achieving the purpose of purifying the exhaust gas. However, this method is not suitable for use in the treatment of flammable and explosive paint organic exhaust gas. It has potential safety hazards and the maintenance of the equipment is complicated.

(6) Condensation method: Spray paint treatment Direct condensation or adsorption Concentration condensation After recovery, the condensate is recovered by separating organics of value. This method is used for high concentration, low temperature, and small volume of exhaust gas treatment. However, large investment, high energy consumption, high operating costs. This method is generally not used to purify paint exhaust gas.

Present By GL Spray Booth, more information at www.gzguangli.com

The Wall man lift access platform is a product from GZ Guangli EFE Co.,Ltd which is a pneumatic driven person elevator with replaces ladders, scaffolding etc. to create a safe and effective working place when painting or fixing some large vehicles in the spray booth.

The liftman GL1010 is a three dimensional elevator that hangs and runs on rails mounted high on the sidewalls. It can up, down, forward, back, left and right move when painting or fixing

The cage is equipped with a simple control panel for up/down, in/out and sideway movement. For the vertical and the horizontal movement, the GL1010 man lift is equipped with pneumatic drives, where as a pneumatic motor takes care the lateral movement.

The wall man lifts has been designed with a great attention for the safety of the user, that’s the reason there is a protection against cracks in the pneumatic circuit, overload and collision detection, it’s important to mention, that the safety instructions, mentioned in this manual.

Additional there is a possibility for the compressed air outlet in the cage to avoid the need for trailing hoses to the tools.

Edit by GL Spray booth

Are you still worried about your car without CarPlay? Still mad about having to connect the cable every time you get in the car? Don't worry,the original car upgrade Wireless CarPlay,easily solve your troubles,let your car second intelligent cabin,enjoy convenient,safe,fun intelligent travel driving experience!

 

Why choose the original car to upgrade wireless CarPlay?

1.   Original car screen upgrade,non-destructive installation,maintain the original car style: fully compatible with the original system,the original control knob,plug and play,perfect match the original car style.

2.   Wireless connection,convenient and free: say goodbye to data cable bondage,automatic connection on the car,no manual operation,convenient and fast,enjoy wireless freedom.

3.   Original car screen,smartphone mirror screen: Project your familiar iPhone interface to the original car screen,so that you can easily enjoy the smart car experience.

4.   Safe driving,Siri voice control:Voice dialogue shout SIRI can complete navigation,make calls,reply to text messages,play music and other operations,so that you do not need to distract the operation of the mobile phone during driving, to ensure driving safety.

5.   multifunction applications,fun:Support a variety of third-party applications,including map navigation,music playback,instant messaging,etc.,to meet your different travel needs,so that the journey is full of fun.

 

Original car upgrade wireless CarPlay,Is this product suitable for me？

The original car does not have CarPlay function:if your car does not have CarPlay function,you can upgrade the original car screen to enjoy the smart car experience.For example,BMW, Mercedes Benz,Audi, Lexus and most other models are suitable.

 

Choose us, upgrade worry-free!

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Original Car Upgrade Wireless CarPlay Multimedia Modification Kit is a technologically advanced upgrade solution that provides original cars with wireless CarPlay capabilities to enhance the driving experience.The kit is compatible with the original car's multimedia system and integrates CarPlay functionality into the original car's display via a wireless connection.

 

Features and Functionality

 

1. Wireless connection

By installing this kit into the original vehicle,drivers can wirelessly connect their iPhone devices to interact with the vehicle's multimedia system.

 

2. Bluetooth connection

Once installed,the driver simply pairs the iPhone device with the car's Bluetooth, and the wireless CarPlay function takes effect,enabling wireless connectivity and control.

 

3. Access various applications

With the wireless CarPlay function,drivers can use the interface on the on-board display to access various applications and functions on the iPhone,such as navigation,music,calls,messages,voice assistants and more.

 

4. Lossless installation

This upgrade kit usually includes a wireless CarPlay adapter and the necessary installation accessories.The installation process is relatively simple,simply connecting the adapter to the original car's multimedia system and performing the necessary setup and pairing operations.

 

5. Simple and practical

The advantage of the wireless CarPlay upgrade kit is that it is simple and practical and no longer requires a wired connection to implement CarPlay functions.This greatly improves ease of use and avoids the hassle of regular CarPlay cables.Drivers can enjoy a simpler and more convenient wireless CarPlay experience, staying connected to their iPhone while focusing on driving.

 

6. special car for special use

 

It is important to note that the compatibility of the original car upgrade wireless CarPlay suite may vary by model and multimedia system.Before purchasing and installing,users should ensure that the kit is compatible with the vehicle's multimedia system and that it is properly installed according to the installation instructions.

 

Guangzhou Roadpassion Electronic Technology Co., Ltd. was founded in 2011,we focus on automotive electronic products,such as video interface,camera interface,TV Free in motion,car PAS Parking Retrofit camera interface,GPS navigation and so on. Welcome to contact us!

 

Brake wheel cylinders convert hydraulic pressure into mechanical force to ensure safe and effective braking. But have you ever wondered how these crucial components are made?

1. Material Selection

The production of high quality brake wheel cylinders begins with the selection of durable material. Cast iron and aluminum are commonly used due to their strength and resistance to wear.

2. Casting and Shaping
The raw material is melted and poured into precision molds to form the basic shape of the cylinder. This casting process creates a rough product that is then refined through machining. Advanced equipment, such as CNC machines, is employed to achieve precise dimensions and a smooth finish.

3.Cleaning
After honing, there will be debris on the surface, and cleaning will make the product clean and tidy.

4. Surface Treatment
After machining, the cylinders undergo surface treatments like galvanizing, anodizing, or powder coating. These treatments protect the cylinders from rust and enhance their durability, ensuring they perform reliably even in harsh environments.

5. Assembly
The next step involves assembling the cylinder with key components such as pistons, rubber seals, and dust boots. Careful assembly is essential to maintain the cylinder’s functionality and prevent any hydraulic fluid leaks.

6. Quality Control
Every brake wheel cylinder is rigorously 100% tested for performance and durability. Pressure testing and dimensional inspections ensure the product meets industry standards. A trusted factory wholesale brake wheel cylinder supplier guarantees that only top-quality products are delivered to customers.

After knowing the production process of brake wheel cylinders, you must be interested in high-quality brake cylinder manufacturer. There is a Chinese supplier recommending to you - KOMP. KOMP  stricts with the selection of raw materials to casting, assembly and testing processes, which makes the brake wheel cylinders produced by KOMP of ultra performance. If you have purchasing needs, you can contact KOMP through the following ways:

Problem:

Install a new brake cylinder/ clutch master cylinder and Connect the outlet pipe, then Add DOT3 brake liquid to push the rod.

But the brake cylinder/ clutch cylinder is hard to continue output liquid - NOK

Root Cause:

Residual Air in bore inside & outlet pipe will hinder the piston moving and brake liquid flow easy and smooth.

And without enough pressure, it’s not easy get rid of the Residual Air in bore inside and pipe.

Solution:

Shipping Date: 20th April 2021

Shipping Location: KOMP Auto Parts CO., LTD Logistic Dept.

Shipping Item:

(1) 1-47570-050-2 ISUZU CLutch Slave Cylinder Replacement -1000pcs

(2) 1-47500-239-0 ISUZU CLutch Master Cylinder -500pcs

(3) 31470-36212 TOYOTA CLutch Slave Cylinder -1000pcs

(4) 31420-37040 TOYOTA CLutch Master Cylinder -500pcs

(5) 8-97032-847-1 ISUZU CLutch Slave Cylinder -5000pcs

(6) 8-97032-846-1 ISUZU CLutch Slave Cylinder -1000pcs

(7) ME602995 MITSUBISHI CLutch Slave Cylinder -1000pcs

(8) MB334520 MITSUBISHI CLutch Master Cylinder -500pcs

(9) 8-97212-015-0 ISUZU CLutch Slave Cylinder -1000pcs

(10) ME607348 MITSUBISHI CLutch Master Cylinder -500pcs

(11) 8-97167-406-0 ISUZU CLutch Master Cylinder -1000pcs

(12) E5HT-7A543-BA FORD CLutch Master Cylinder -800pcs

(13) 2SK721261 FORD CLutch Slave Cylinder -1000pcs

Freight: Sea

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KOMP is a professional factory make brake parts replacement, like Brake Master Cylinder, Brake Wheel Cylinder, Clutch Master Cylinder, Clutch Slave Cylinder, Brake Caliper, Brake Booster, Brake Valve. We have sufficient goods on stock, Welcome to Inquiry and Place order.